FZLD VIAL INJECTION POWDER WASHING-DRYING-FILLING-CAPPING-LABELING PRODUCTION LINE

Overall

The FZLD model vial injection powder washing-drying-filling-capping-labeling production line is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven, KFJ series digital screw injection powder filling machine, KGL capping machine and TLJ labeling machine, whilst the three component machines can also be used independently. Suitable for production of vial injection of 7-25ml, it can complete more than 20 procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, filling, stoppling, capping, labeling, and etc.

The whole line adopts PLC main control, frequency converter and touch screen control technology with stable and reliable running. The touch screen can display running dynamics of each single machine, water pressure, air pressure, wind pressure and temperature at each control point. The display of each on-off status and faults, fault self-diagnosis, fault analysis and eliminating methods realizes automatic control during the whole production. The production line is provided with the three-machine automatic control and balancing device to ensure balanced and reliable production.

Features

◆ The bottle washing machine adopts mechanical hands to clamp the bottles, suitable for vials of various specifications.

◆ The water-gas spray needles adopt the reciprocating tracking insertion method for bottle washing, featured by excellent washing effect and energy saving. It is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needle’s insertion into the bottle and reduce the occurrence of needle breakage.

◆ The water and gas pipes are totally separable from the spray needles, so that cross contamination is avoided and GMP requirements are satisfied.

◆ The buffer block is installed before the bottle feeding screw of the bottle washing machine to protect the screw and reduce bottle breakage.

◆ Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block to convey ampoules , a structure that ensures stable and reliable operation.

◆ The oven adopts hot air circulation heating to achieve temperature and energy saving.

◆ The oven is provided with the function of protecting against sudden power-off to ensure safe running.

◆ The oven can be equipped with the circulation water cooling device that does not consume wind volume in the room, reduces the risk of unbalanced differential pressure in the room and achieves good cooling effect.

◆ The oven can be equipped with the differential pressure automatic balancing and regulating system to reduce the problems of deviation at the high temperature section caused by unbalanced differential pressure in the room and oven, temperature rise in the filling room, washing and drying room, and etc.

◆ The oven is provided with DOP inspection ports (including inspection ports for wind pressure, wind speed and dust particles).

◆ The cooling section in the oven can be provided with the sterilization function (specially chosen by FDA).

◆ The oven mesh belt can be equipped with the ultrasonic and CIP cleaning systems.

◆ The oven cavity can be subject to all-round, multi-angled high pressure water washing.

◆ The filling machine adopts the world’s most advanced design concept, featured by high speed, accurate filling and convenient replacement of parts.

◆ The filling machine adopts the AC servo motor to drive the filling screw to turn with accurate filling volume.

◆ The adjustment of filling volume of the filling machine can be realized through the touch screen.

◆ The filling machine can be equipped with the 100-grade circulation laminar flow hood.

◆ The filling machine is provided with the functions of no filling in case of no bottle and no stoppling in case of no bottle.

Optional Add-on

According to customer requirements, it can also be equipped with the following:

◆ Control system of such brands as Siemens, Schneider, Mitsubishi, Delta, and etc;

◆ Water pressure, air pressure, water temperature, ultrasonic strength, dust particles and wind speed online inspection, alarming, recording and printing systems;

◆ ORABS, CRABS, aseptic isolator system.

Technical Parameters