November 19, 2024
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With the rapid development of the lithium-ion new energy industry, equipment corrosion and metal foreign matter control have become key challenges affecting product quality and production efficiency.
As an industry-leading solution provider, Boyee Company has tailored a smart manufacturing solution for lithium battery production lines with no metal pollution and high-efficiency demagnetization based on its innovative technology and profound experience.
01
Source prevention and control: building a production line without metal pollution
Faced with the two major problems of equipment corrosion and metal foreign matter in the production of lithium battery materials, Boyee's production line solution equipment first starts with material selection and design to fundamentally reduce the risk of metal contamination.
We use ultra-corrosion-resistant polymer composite materials and special alloys. These materials are not only highly corrosion-resistant, but can also effectively reduce metal powder generated by long-term wear and tear, making the material pure.
At the same time, by optimizing the equipment structure, the direct contact between materials and the equipment surface can be reduced.
02
High-efficiency demagnetization technology: a solid line of defense to protect battery safety
In order to solve the potential threat of metal foreign matter to the performance and safety of lithium battery materials, Boyee introduced an advanced demagnetization system.
The system integrates high-precision magnetic separation technology and intelligent monitoring, and can detect and effectively remove tiny metal particles in materials in real time.
Pictured: Boyee demagnetization equipment
Whether in the raw material production and processing or finished product slurry testing stage, metal foreign matter can be removed efficiently to avoid safety hazards such as short circuits and increased self-discharge rates during the battery formation process.
High-precision magnetic bar/magnetic grid: uses a strong magnetic field to absorb ferromagnetic impurities in the material, suitable for processing materials of various particle sizes, ensuring a thorough demagnetization effect.
Picture: Schematic diagram of filtration work in Boyee production line solution
Dynamic demagnetizer: Combined with the material flow characteristics, the magnetic field strength and direction are dynamically adjusted to achieve more efficient metal separation and ensure product purity.
Intelligent monitoring system: integrated sensors and data analysis technology, real-time monitoring of demagnetization effect, timely adjustment of demagnetization parameters, to ensure stable and reliable demagnetization efficiency, to protect battery safety.
03
Comprehensive prevention and control strategy for metal foreign matter and equipment corrosion
Boyee not only focuses on equipment materials and demagnetization technology, but is also committed to building a comprehensive metal foreign matter and equipment corrosion prevention and control system.
We are well aware that metal foreign matter comes from a variety of sources, including direct contact between equipment and materials and indirect introduction from metal flying in the air.
Therefore, we provide a series of targeted prevention and control measures, such as spraying protective layers on non-metallic materials or metal substrate surfaces to reduce direct introduction risks.
By optimizing the production environment, strengthening air purification and personnel management, the possibility of indirect introduction can be reduced.
In terms of equipment corrosion protection, Boyee adopts scientific material selection and reasonable process design, combining surface treatment, metal plating and cladding, coating and lining and other corrosion protection methods.
Ensure that the equipment can maintain stable operation in harsh environments, extend its service life, and reduce the risk of safety accidents caused by corrosion.
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